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MOTORCYCLE MOT GUIDE

 

Motor Cycle MOT DVD

MOTORCYCLE MOT DVD

Motor Cycle MOT DVD

Motorbike MOT DVD

Motor Bike MOT DVD

Motorbike MOT DVD

Motor Bike MOT DVD

MOT BASICS

This guide applies to all motorcycles and sidecar combinations, they are classed as follows:

Class I – Bikes or combinations up to 200 cc.

Class II – All bikes or combinations (including class I bikes).

 

This guide does not apply to trikes or quads. Combinations have to have a clearly visible sidecar part and the bike should be capable of being ridden without the sidecar attached.

 

The test fee, as of July 2007, is £27.15, but this is of course subject to change without notice.

 

The tester is not allowed to strip or dismantle the bike except for panels and covers designed to be removed without tools. They can also peel back fork gaiters where necessary. The tester has to put all the panels, covers and gaiters back as they found them.

 

The tester can refuse to carry out the test if:

·          The bike is too dirty.

·          The V5 is not produced and the registered ‘first used’ date can not be ascertained.

·          The bike emits excessive smoke.

·          The bike is unfit to be ridden (if necessary) e.g. lack of petrol.

·          The bike is in such condition that to carry out the test would be potentially dangerous.

·          The bike is carrying an insecure load.

·          The MOT fee is not paid in advance.

·          Access to certain parts cannot be achieved, e.g. no key for a locked fuel cap or locked seat to allow for a proper inspection.

·          The bike has no unique identifier or none of its identifiers are written using standard English number or letters.

·          The bike has ‘Not for road use’ or similar stamped on the frame.

 

If the tester refuses to carry out the test for the above reasons you should get the test fee refunded.

 

The tester should advise you if any of the bikes components are close to the point of test failure and if any other non-testable components are defective.

 

Sometimes you will be asked to assist the tester during the test. They should only ask you to do simple things like operate the light switches etc.

 

Bikes registered with ‘Q’ number plates are treated as being ‘first used’ on 01/01/1971 for testing purposes. If the ‘first used’ date cannot be ascertained normally it will be assumed as the date of manufacture for ex-military bikes or imported bikes. In other cases the earlier of either ‘the date of registration’ or ‘six months after it was manufactured’.

 

If your bike is fitted with special ‘disabled rider’ controls they will be tested in the normal way and be subject to the same rules. If however they are additional to the standard controls they will not be tested.

 

VOSA have a non compulsory but preferred order for the test as follows:

 

1.       Check for reasons to refuse to test.

2.       Sitting on the bike check:

a.       The controls, switches and horn

b.       The front suspension

c.        The headstock bearings

d.       The handle bars

3.       At the front check:

a.       The front lights

b.       The indicators

c.        The front master cylinder

4.       With the front wheel raised (use the centre stand where possible) check:

a.       The steering

b.       The front forks

c.        The front brake

d.       The front tyre

e.       The top headstock bearing

f.         The front wheel and bearings

5.       On the right of the bike check:

a.       The frame

b.       The seat(s)

c.        The transmission (if fitted on the right)

d.       The rear wheel/brake

e.       The foot rest(s)

f.         The exhaust system (if fitted to the right)

6.       With the rear wheel raised (use the centre stand where possible) check:

a.       The rear wheel

b.       The rear tyre

c.        The rear brake

d.       The rear suspension

e.       The transmission

7.       Still at the rear (but with the wheel back on the ground) check:

a.       Rear light(s)

b.       Brake light(s)

c.        Reflector

d.       Indicators

e.       Rear suspension

8.       On the left of the bike check:

a.       The frame

b.       The rear suspension

c.        The exhaust system (if fitted to the left)

d.       The rear wheel/brake

e.       The foot rest(s)

f.         The transmission (if fitted to the left)

g.       The rear tyre

9.       At the front again check:

a.       Wheel alignment

b.       Headlight aim

c.        Brake performance

 

 

STEERING AND SUSPENSION

 

 

Front Forks

 

Your bike will fail if:

 

·          Any fork seal has failed.

·          The forks have inadequate damping effect.

·          Any visible spring is cracked, damaged, incomplete, seriously weakened by corrosion or wear or has been repaired by welding.

·          The front mudguard could easily touch a fixed part of the bike or the front wheel.

·          There is excessive play in the front suspension.

·          Any suspension component is too damaged, corroded, out of line or bent.

·          The fork action is too stiff.

·          Any fork brace is not securely mounted.

·          A load bearing component has been modified so that its original strength has been seriously reduced.

 

Notes:

 

·          The tester can move rubber gaiters out of the way to assess the condition of the forks as long as they put them back.

·          The stanchions can be pitted but must not have damaged the fork seal, however, a light misting of damping oil is OK.

·          Certain smaller bikes do not have any damping in their forks.

·          Any mudguards that brace the front forks must be securely fitted.

·          If the bike has an anti-dive mechanism then the front suspension should be bounced with the front tyre against a wall as opposed to the front brake being on as this usually activates the anti-dive mechanism and interferes with the damping rates.

 

 

Rear Suspension

 

Your bike will fail if:

 

·          Any damper seal has failed.

·          Any visible spring is cracked, damaged, incomplete, seriously weakened by corrosion or wear or has been repaired by welding.

·          There is too much free play or wear in any of the rear suspension bushes, bearings or linkages.

·          Any of the rear suspension components are seized.

·          A load bearing component has been modified so that its original strength has been seriously reduced.

·          The dampers have inadequate damping effect.

·          Any suspension component is too damaged, corroded, out of line or bent.

·          There is an obstruction preventing the suspension moving normally.

·          The rear suspension action is too stiff.

 

Notes:

 

·          Rear suspension is not necessary on a bike e.g. a hard tail chopper.

·          Some smaller bikes have limited damping in the rear suspension.

·          The tester can remove the seat and/or side panels to check the rear suspension if necessary.

·          If your bike has two rear shock absorbers, the tester should tell you if they are not adjusted equally.

·          Certain mono-shock linkages may have some movement at full extension.

 

 

Headstock Bearings

 

Your bike will fail if:

 

·          The headstock is incorrectly adjusted or excessively worn allowing for free play between the headstock and the frame.

·          Either bearing is worn to the point where its operation is rough or notchy.

·          The steering is too stiff.

 

Notes:

 

·          The tester may turn down any adjustable steering damper to help assess the condition of the headstock bearings and they have to tell you if they do.

·          The tester can take the bike for a road test if they deem it necessary.

·          The tester will raise the front wheel off the ground to test the top headstock bearing and with front wheel on the ground (or on a special turning plate) to test the bottom head stock bearing.

 

 

Steering Control

 

Your bike will fail if:

 

·          Either of the handlebar grips is missing or not secure, e.g. it twists on the bar.

·          With the bike on full lock there isn’t enough clearance to hold the handlebar grips or use the controls properly.

·          Any part of the steering fouls on a fixed part as it is moved (excepting the lock stops).

·          The handlebars or clamps have a loose/missing bolt or are not tight.

·          The yokes or handlebars are excessively damaged or corroded.

·          Any rubber mounting is excessively perished or damaged.

·          Any of the cables or hoses are pulled taut or trapped interfering with the free movement of the steering.

·          There is a significant increase in the engine tick-over speed when the steering is turned from lock to lock.

·          Any steering damper is in such condition that the steering is impaired

 

Notes:

 

·          If your bike has rubber mounted handlebars then they may move a little when you apply pressure.

·          The tester may adjust any steering damper to help assess the steering and they have to tell you if they do.

·          The tester can take the bike for a road test if they deem it necessary.

·          Modified steering geometry is not a necessarily a reason for rejection as long as any modification still meets the MOT requirements.

 

 

WHEELS AND TYRES

 

 

Tyres

 

Your bike will fail if:

 

·          Either tyre is unsuitable for road use.

·          Either tyre rotates in the wrong direction.

·          Either tyre is incorrectly seated on the rim.

·          Either tyre has a cut longer than 25mm or 10% of the tyres sectional width (whichever is the greater) and deep enough to reach the reinforcement.

·          Either tyre has any bulges or lumps caused by failure of the tyres structure.

·          Either tyre has any exposed reinforcement.

·          Either tyre has a valve that is damaged or out of line and might cause the tyre to suddenly deflate.

·          Either tyre rubs against any fixed part of the bike when it is rotated.

·          The tread on either tyre cannot be clearly seen over the entire tread area.

·          The tread on either tyre has been re-cut.

·          The tread on either tyre has de-laminated.

·          The tread depth on either tyre is not at least 1mm over continuous patch, ¾ of the width of the tread area in a continuous band around the tyre (see diagram).

 

Notes:

 

·          ‘Tread area’ means any part of the tyre that touches the road during normal use.

·          The tread pattern on some tyres does not cover ¾ of the tyres width. If this is the case they must have at least 1mm over the entire tread area.

·          Any Tread Wear Indicators (sometimes marked on the sidewall as TWI) are not included in the test.

·          Tyres classed as ‘unsuitable for road use’ are described as follows:

o         Any tyre with the words ‘Race use only’, ‘Not for road use’ or similar

o         Car tyres or Side care tyres (unless on a side car).

o         Motocross tyres that don’t have the letters MST (Multi Service Tyre) and an ‘E’ mark.

o         Where cross-ply and radial tyres are mixed on the same bike.

o         Any tyre designed for the front wheel fitted to the rear.

·          Spare tyres are not inspected but the tester should draw your attention to any defect if they spot one.

·          The tester should advise you if they spot any loose or missing tyre security nuts or bolts.

·          The tester might advise you if they spot any tyre repairs.

·          The tester shouldn’t fail the bike for having ‘seriously under-inflated’ tyres but they can refuse to carry out the brake test if they think it will damage the tyre. They can also refuse to carry out the headlight aim test if they think that will be affected too.

·          Some radial tyres might have undulations from the manufacturing process and the tester should distinguish between those and the ones caused by structural failure.

·          Mopeds can have less than 1mm tread depth as long as all the tread is clearly visible over the entire tread area.

 

 

Wheels Bearings and Axles

 

Your bike will fail if:

 

·          Either wheel bearing is excessively rough, tight or has excessive free play.

·          Either wheel axle is insecure or has a loose or missing locking device.

 

Notes:

 

·          Both wheel axles need a locking device. This is usually achieved either by clamping the axle or by using a locking nut of some kind.

 

 

Wheels Rims

 

Your bike will fail if:

 

·          Either wheel rubs against a fixed part of the bike.

·          Any alloy wheel has more than 2mm or lateral distortion (measured from a machined surface e.g. the edge of the rim).

·          Any steel wheel has more than 4mm of lateral distortion.

·          Any wheel has more than 3mm of eccentric distortion.

·          Any spokes are excessively bent, loose or corroded.

·          Any spokes are cracked (pay particular attention to stainless ones) or missing.

·          In ‘built-up’ wheels (e.g. Honda’s Comstar) there are any missing or loose rivets or bolts.

·          Either wheel has excessive damage, corrosion or an inadequate repair or modification which significantly reduces its strength.

 

Notes:

 

·          Spare wheels aren’t included in the test but the tester should advise you if they find a fault.

 

 

Wheel Alignment

 

Your bike will fail if:

 

·          The front and rear wheel are sufficiently out of line to adversely affect the handling of the bike (see diagram).

 

Notes:

 

·          Some bikes with shaft drive (and/or sidecars) may be designed with small offsets between the front and rear wheels.

·          The tester can road test the bike to determine if any misalignment will pass or fail the test.

  Wheel Alignment

 

 

BRAKES

 

 

General

 

Your bike will fail if:

 

·          Its brakes don’t comply with the age related rules (see notes).

·          Either of its brake levers are excessively damaged, bent, shortened or badly positioned so that the brake cannot be easily applied.

·          Either of its brake levers or mountings are insecure, fractured or have lose or missing bolts.

·          Either of its brake levers have excessively worn pivots or cannot be operated smoothly.

·          There is not adequate reserve travel, e.g. the front brake lever comes back to the bar.

·          After two pumps the lever creeps (e.g. back to the bar) and a sustained brake pressure cannot be held.

·          There is air in the brake system causing excessive sponginess.

·          The brake systems have been excessively damaged, modified or have corroded to a point where their strength has been seriously reduced.

·          Any brake cable is excessively frayed or corroded or any outer casing is excessively damaged.

 

Notes:

 

·          Bikes registered before 01/01/1927 must have a brake that works on at least one wheel.

·          Bikes registered after 01/01/1927 must have an efficient brake with two means of operation or two brakes with separate means of operations.

·          There are no set rules to the exact mounting position of brake levers as long as they can be easily applied by the rider.

·          ABS systems are not part of the test but the tester should inform you if they find any problems.

·          Any tyre which is seriously under inflated is grounds not to conduct a brake test and therefore effectively fail the MOT.

 

 

Brake Disks

 

Your bike will fail if:

 

·          There is excessive wear, damage, scoring or cracking that seriously reduces the strength of any disk.

·          Any disk is excessively distorted.

·          Any disk has a missing or insecure mounting bolt.

·